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ABB 3BSE028144R0020  PFEA113-20

Manufacturer: ABB
Part Number: 3BSE028144R0020
Model: PFEA113-20
Product Type: Tension Electronics Unit / Web Tension Measurement Controller
Product Family: ABB PFEA11x Web Tension Measurement System

1. Product Description

The ABB PFEA113-20 (3BSE028144R0020) is an electronic tension measurement and control module designed for industrial web tension applications. It processes signals from ABB Pressductor® load cells and provides accurate tension monitoring, signal conditioning, analog outputs, and fieldbus communication for integration with PLC/DCS systems.

It is commonly used in continuous production processes where material tension must be controlled precisely, such as paper, film, printing, converting, and metal processing lines.

2. Main Technical Specifications

3. Functional Features

High-precision tension measurement

• Receives force signals from up to four load cells.
• Calculates total tension, differential tension, and individual sensor values.
• Supports calibration, zero adjustment, and gain configuration.

Signal filtering

• Adjustable filtering helps eliminate disturbances caused by:
  • Roll eccentricity
  • Mechanical vibration
  • Material fluctuations
• Filter response settings can be adjusted from fast response to high stability.

PLC/DCS integration

• Built-in PROFIBUS-DP communication allows direct connection to automation systems.
• Provides tension values, alarms, and status information to control systems.

Diagnostic functions

• LED status indication
• Fault monitoring
• Load memory and zero-offset memory functions

4. Structural Composition

The PFEA113-20 system typically consists of:

• PFEA113-20 tension electronics module
  • Signal processing electronics
  • Communication interface
  • Display and configuration keypad
• ABB Pressductor® load cells
  • Force measurement sensors installed on rolls or bearings
• Optional junction boxes
  • Used for multi-load-cell connection and signal distribution

5. Typical Applications

• Paper and pulp production lines
• Printing presses
• Film and foil processing
• Packaging machinery
• Textile production
• Metal strip processing
• Rolling and coating lines
• Converting equipment

6. Advantages

• High measurement accuracy and repeatability
• Supports multiple load cells
• Flexible analog and fieldbus communication
• Suitable for closed-loop tension control
• Easy integration into ABB automation platforms and third-party PLC systems

7. Replacement / Compatibility Notes

ABB lists newer PFEA11x generation products and updated variants in the same web tension measurement family. When replacing a PFEA113-20, verify:

• Load cell type
• Communication protocol (PROFIBUS-DP)
• Analog output configuration
• Firmware compatibility
• Mechanical installation requirements

Conclusion:
The ABB 3BSE028144R0020 PFEA113-20 is a specialized industrial tension measurement controller providing precise web tension monitoring, multi-load-cell support, analog outputs, and PROFIBUS communication. It is widely used in high-performance continuous processing machinery requiring stable and accurate tension regulation.